Reclaimed Wood Headboard

This project was probably my most favorite so far. It was super easy to build and so much fun to stain!! I got the plans here. Ana provides dimensions for all bed sizes. I built myself the queen size for my master bedroom. Instead of getting (1) 1x8x16, I got (3) 1x6x5. For this particular size, the panels across measure to 5 foot. I also altered the height since my bed is placed under a window and the bottom of it measures 54 inches from the floor. I ended up cutting the legs to 50 inches. With the top pieces, it just fits under the window. I also added a 2x4 support board to the back of the panel to make sure the boards are flush. I had a hard time finding straight pieces of wood for this project, but I managed. The entire thing is put together with liquid nails glue and finishing nails, except for the 2x4 on top and back. For those, I used some 1-3/4 inch woodworking screws. I'll show you the progress pictures up to when I stain it. I have something homemade for that!

My nice pile of pine! $35.

Making progress!

Everything but the framing on the top and bottom.

So I was researching about a week ago on homemade wood stain. I came across this blog post. I stopped by Lowes on the way home and picked up a package of extra fine 00000 grade steel wool. Threw 2 pads in a quart sized mason jar and covered it with what little vinegar I had left and topped it off with about 1/4 of a cup of apple cider vinegar. I let it sit for 4 days, making sure the iron oxide gas could escape without blowing the top off the bottle. Everyday, I tightened the lid and shook it, then loosened the lid for the gas bubbles to be released. Before I used my homemade stain, I brewed some extra strength black tea and rubbed it onto the wood with an old sock. Please be sure to wear gloves to apply!! I'm not sure if it helped, but the wood grain really popped after it dried. I strained some of the liquid through a coffee filter so any leftover scraps of the steel wool wouldn't get into what I want going to brush onto the wood. While the solution was filtering, I sanded the whole headboard with a finer sandpaper. I usually use sandpaper that's a bit more coarse, but I wanted that smooth finish. I applied the solution with an old paint brush. Please be sure to wear gloves to apply!! It's amazing to see the color change from the chemical reaction between the acidic solution and the wood. Be sure to do this in a well ventilated area. Here's the progress pictures!

You can see my coffee filter at the top under the lid.

Here's the top of the filter, you can see the bits of leftover steel wool

First coat.

The tea created a tannis with the wood grain...making it pop.

Awesome gains

I started by staining the frame first, to the left is unfinished panel.

This is 5 minutes after application. Note comparison of the unfinished wood.

I'll be honest, when it started turning red, I was very tempted to sand it and start over. I'm so glad I didn't!

After application of the stain, I sanded the wood one more time, then wiped the dust off with a damp towel. I then took the same paint brush I used to stain it and coated the headboard with polyurethane. Let me tell you at how shocked I was at how AMAZING the wood looked! My husband and his friend were playing ping pong while I was polyurethaning and I kept shouting at how beautiful the wood was and how I was very happy with the outcome!!

Outside after sanding

This was after a damp rub down, you can tell a difference between just sanded and after the dust was taken away.

Gorgeous colors after polyurethane!!

Covered in polyurethane, gorgeous!

Here's the final product leaned up against the bed frame. I've discovered that when I was measuring for my bed, I failed to measure the width of my bed frame, so the headboard is a little too wide to be bolted to the frame. Let me know what you think!

The top is a little crooked...when I nailed the 2x4 down, I didn't have glue for it, so it likes to pull away from the rest of the headboard.

Awesome detail in the grains.

So here are my tips that I learned along the way.

Measure, measure, measure! You can't tell in the pictures but the frame where the bolts are supposed to be barely touch the legs on the headboard.

Get straight wood. The straighter, the better.

Wear gloves when staining the wood with tea, homemade stain and polyurethane. I didn't wear them when applying anything and this is what happened.

Let me tell you, it doesn't come off. However, I did manage to figure out how to get polyurethane off using olive oil. I rubbed my hands down with a decent amount, then washed with soap and water. I tried everything from nail polish remover, vinegar, extra strength GO JO with pumice.

Until next time,
Sarah